Nicols is a global developing leader with household controls for military brands and manufacturing contracts.

The process of packing toilet baskets was a manual operation performed by operators. The high demand for products and constantly growing sales made Nicols decide to automate the packaging process

The process of packing toilet baskets was a manual operation performed by operators. The high demand for products and constantly growing sales made Nicols decide to automate the packaging process

The process of packing toilet baskets was a manual operation performed by operators. The high demand for products and constantly growing sales made Nicols decide to automate the packaging process

The project includes the construction of a line for packaging unevenly chopped pasta. As you know, this is not perfect pasta! It is not perfectly straight, it is not perfectly even, no thread is the same. And our machine was designed for this pasta shape

Our design team analyzed the client’s needs, based on which they determined the main goals of the project. Thanks to this, a packaging line design was created, using individual technical solutions that enable pasta to be packed in a manner strictly specified by the customer.

The machine is equipped with modules for weighing the appropriate amount of pasta, controlling the weight of each package, as well as stabilizing the position of the pasta, ensuring that the pasta is arranged inside the package according to a precisely defined pattern.

The machine is divided into several key sections, each of which is responsible for a different part of the packaging process.

The individually designed pasta transport system deserves special attention. Thanks to innovative technology, it enables precise loading and unloading of pasta into packing machines, and, passing through intermediate stations, it ensures control of the amount of pasta in individual portions. Additionally, this system is equipped with 32 servo drives, thanks to which we can precisely control the travel speed and achieve high packaging efficiency.

Thanks to the launch of the packaging machine, Polmak has significantly increased its production capacity and at the same time ensures high quality of the products offered.

Thank you for your cooperation on this project and we are glad that we have a part in the production of pasta that all of Poland loves

Berry is a global manufacturer of innovative products and packaging that make life better for people and the planet. The high quality of the products has been recognized by many leading brands in the world.

The automatic tightness control system is a response to the high requirements of quality standards imposed on packaging manufacturers. Leak control is one of the most important requirements, and carried out in an automatic cycle, it ensures repeatability of the process and control of each single product.

Our designers have designed a leak testing system tailored to the individual shapes of bottles and applicators. The use of one tester for more shapes is possible thanks to a specially designed test unit equipped with a system of interchangeable heads. This solution is convenient for the operator and economically beneficial.

The heads check the tightness by means of a vacuum check, comparing them with the reference values. In the event of a leak, a single product is recognized and transferred to a separate conveyor, which automatically segregates products marked as non-compliant.

The designed tester is additionally equipped with a color control system, thanks to which inclusions or discrepancies in the color of the packaging are also recognized.

The system is easy to use thanks to an intuitive HMI and a convenient panel for the operator.

Thanks to the use of an automatic leak tester, Berry ensures tightness control of each product, and the full automation of the process helped eliminate the risk of human error.

CER’s cooperation with Berry resulted in the production of several automatic quality control systems, each of which is dedicated to a different product group. We are happy to contribute to the production of cosmetic packaging for many leading brands around the world.